AeroFlex™, a new era of turnout gear, incorporates material science and design features that supercharge the breathability of your garment while significantly reducing the risk of heat stress and cardiac-related issues. Designed with VaporLite™ Panels and AeroVent™ Technology, AeroFlex™ supports core body temperature regulation, encouraging airflow to keep your body cool and comfortable without compromising the protection you need!
A RISING EPIDEMIC
51% of LODD are from Heat Stress
In the line of duty, your biggest danger is heat stress. As your core temperature rises, you lose the ability to concentrate, make sound decisions, and think critically. Today, heat stress contributes to over half of reported line of duty deaths.
When physical exertion leads to accumulation of heat and sweat, your body naturally cools down by allowing sweat to evaporate. Without an escape route for the sweat vapor, it stays trapped against your body.
At Fire-Dex, they’ve discovered that traditional gear fails to cool you down where you need it the most, that’s why we developed AeroFlex™, a groundbreaking leap in firefighter comfort and safety.
| 51% | Overexertion/Stress | |
| 15% | Crashes | |
| 9% | Struck by Vehicle, Equipment | |
| 7% | Rapid Fire Progress | |
| 5% | Structure Collapse | |
| 4% | Struck by Falling Object | |
| 2% | Fall from Height | |
| 6% | Other |
Source: NFPA LODD Statistics Firefighter Deaths by Cause of Injury, 2022.
VaporLite™ Panels
Fire-Dex uses a breathable, 3-layer composite system that targets the areas of your body where heat becomes most encapsulated, the side seams, armpits, inner thighs, and behind the knees.
These patent-pending VaporLite™ Panels allow sweat to evaporate more efficiently than any garment available to the fire service today.
VaporLite™ Panels are built exclusively with Fire-Dex's TECGEN71 outer shell, CoreCXP™ 1-layer thermal liner, and your choice of either CROSSTECH® Black or STEDAIR® 4000 moisture barrier.
TECGEN71 is the only outer shell that can be paired with a single-layer thermal liner thanks to its exceptional breathability and thermal protection, achieving industry-leading Resistance to Evaporative Heat Loss (Ret) and Total Heat Loss (THL) performance. Choose any composite for the rest of the garment and allow these panels to cool the core.
| VaporLite™ Panels Composite | TPP | THL | RET |
| TECGEN71 CoreCXP™ 1-Layer CROSSTECH® Black | 35 | 340 | 19 |
| TECGEN71 CoreCXP™ 1-Layer STEDAIR® 4000 | 37.5 | 348 | 15 |
AeroVent™ Technology
The first of its kind, our AeroVent™ Technology utilizes a patent-pending one-way street ventilation design that operates in conjunction with the pressure differential between the outer environment and the microclimate inside your gear, allowing sweat vapor to escape without letting heat inside.
AeroVent™ Technology enables you to better regulate your core body temperature, reducing the risk of heat stress and other cardiac-related issues.
Particulate-blocking technology in the vents act as a barrier against potentially harmful carcinogens.
The vents lie within the VaporLite™ Panels, with two positioned along the armpits and two placed on the inner thighs, facilitating airflow, and promoting optimal cooling where it matters most.
Active Movement
By promoting airflow through dynamic movement, AeroVent™ Technology generates a constant cooling sensation. As the wearer becomes more active, increased air circulation within the garment results in a heightened cooling experience.
Coat Features
2 Piece Collar
With a snap tab that ensures the zip-in liner hangs evenly
OmniDex™ Shoulder
Designed to align with the body's natural hinge points for optimal flexibility and minimal coat rise
9" of Ease
At the chest for optimum amount of air gap to maximize THL & TPP per Florida State University testing
VaporLite™ Panels
Breathable 3-layer composite panels running down the side seams and in the armpits allow sweat to evaporate more efficiently
AeroVent™ Technology
Vents placed along the armpits facilitating airflow and promoting optimal cooling
Open Inspection Port
Located along bottom hem
Coat Fit Type
Regular Fit Coat
Made for average body types, the regular jacket design features a straight and relaxing fit that maximizes comfort.
Flare Fit Coat
Made for body types with wider hips, our
flare fit jacket offers more room around the mid-section, providing
additional comfort and breathability.
Pant Features
Optimized Leg Opening
For ease of donning and doffing boots
VaporLite™ Panels
Breathable 3-layer composite panels located at inner thighs and behind knees allow sweat to evaporate more efficiently
AeroVent™ Technology
Vents located at inner thighs facilitating airflow and promoting optimal cooling
3D Flex Panels in the Knee
Allow for a free range of motion with hinge points incorporated into knee padding, ensuring optimal mobility and comfort
Open Inspection Port
Located at the top of the waist
Pant Fit Type
Regular Fit Pant
Made for average body types, our regular pant design features a
straight and classic fit, accommodating hips up to 10” larger than waist
size.
Relaxed Fit Pant
For body types with wider hips, our relaxed pants allow for more
room around the mid-section, providing additional comfort and
breathability, for ease of donning and doffing over the hips.
