FOAM EDUCTORS |
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Warning: Read instruction manual before use. Operation of this device without understanding the manual and receiving proper training is a misuse of this equipment. Users who have not read and understood all operating and safety instructions are not qualified to operate this eductor. This manual should be kept available to all operating and maintenance personnel. This instruction manual is intended to familiarize firefighters and maintenance personnel with the operation, servicing, and safety procedures associated with the eductor.
2.0 SafetyThe eductor is designed for Class A and Class B foam concentrates. If you intend to use the eductor for liquids other than Class A and Class B concentrates and water, we urge you to contact the Task Force Tips Engineering Department. The use of other liquids may void the warranty and subject the user to hazards not addressed in this manual. The user assumes all risks for non-intended uses. • Make sure there is enough foam concentrate prepared before fighting fire. TFT’s eductors are calibrated 15% more than the nominal rate, or half percent point, which ever is less. Per FOAM EQUIPMENT AND LIQUID CONCENTRATES – UL 162, the liquid concentrate induction rate of a proportioner, expressed as a percentage of the flow rate of the mixed water plus concentrate solution, shall be minus zero (0) percent, plus thirty (30) percent of the manufacturer’s specified induction rate or one percent point, whichever is less.
Danger: Foam concentrates can be ineffective if not used at the correct percentage. Lack of foam can place operator at risk of injury or death. Establish foam flow before advancing into hazardous situations. Make sure you do not run out of foam concentrate before the task is complete. Check concentrate level periodically and keep an adequate supply on hand. Warning: Do not use Class A foam on Class B fires or Class B foam on Class A fires. Note: Some foam concentrates are universal and can be used on Class B fires and spills and as a wetting agent on Class A fires. (Refer to foam concentrate manufacturer’s recommendations for proper foam choice.) Warning: Improper use of foam can result in injury or damage to the environment. Follow the foam concentrate manufacturer's instructions and fire service training to avoid the following:
Warning: There is a wide variety of foam concentrates. Each user is responsible for verifying that any foam concentrate chosen to be used with this unit has been tested to assure that the foam obtained is suitable for the purpose intended. 3.0 General InformationEductor Types:UE-060-IF Inline Eductor 60 GPM 1.5" NPSH UE-095-IF Inline Eductor 95 GPM 1.5"NPSH UE-125-IF Inline Eductor 125 GPM 1.5"NPSH The eductor proportioning rate ranges from 0 .25%,0 .5%, 1%, 3%, to 6%. TFT’s eductors can be used with 0.25% or 0.5% class A foam concentrates for wildland, rural and urban fire suppression on Class A fuels (wood, paper, combustible materials). On Class A materials the eductors are intended to be used for direct extinguishment, overhaul, and wetting of fuels. Some foam concentrates are corrosive, we recommend using only Class A concentrates that have received USDA and USFS approval. On class B materials, the eductors are primarily intended for vapor suppression or extinguishment. They can be used with high viscosity 1%, 3%, 6%, 3x3% and 3x6% Alcohol Resistant Class B concentrates on flammable liquids containing polar solvents. The eductor can also be used with plain AFFF concentrates rated at 1%, 3%, or 6%, with various freeze protected foams, and with FFFP foam types. These foams generally have a lower viscosity than the calibration viscosity of the TFT eductor and will be inducted faster than expected resulting in stronger concentrations. While this does not degrade foam quality, it does reduce the operating time for a given foam supply. Standard inlet operating pressure is 200 psi on all eductors (1400 kPa/14 bar). 3.1 Part Identification![]() The eductor can be split into two parts by grasping the locking ring and retracting it fully to separate the metering head from the eductor body. All the foam passageways can easily be inspected. The foam passageway into the eductor contains a free-floating check disk with three fins. The check disk is pressure activated to keep water from coming out of the fire hose and back into the foam pail. The metering head contains a red back flush button that can be depressed to open the check disk. The metering head also has a large proportioning knob that can be rotated to align a ball valve to six different detent positions: Off ¼% ½% 1% 3% 6%. Each foam setting has a precision sized metering orifice in the valve ball. The eductor cannot be operated between settings, as the metering orifices will not line up properly. The setting on the proportioning knob lines up with the white indicator ball. 3.2 General Operating Instructions1) Choose the right foam concentrate (see section 4)2) Lay the right hose (see section 5) 3) Connect the right nozzle (see section 6) 4) Charge the hose and open the nozzle fully to establish the water flow. 5) Adjust the pump pressure so the eductor inlet is set at 200 PSI. 6) Put the wand in the bucket and rotate the percentage knob to the desired concentration. 3.3 Cleaning EductorAfter use take the wand out of the bucket and turn down the pump pressure below 75 PSI. Shut off the nozzle. Restrain the wand and expect a rapid discharge of water especially at 6% setting. Push the red flush button and run fresh water through the wand and metering head on each setting until there is no visible foam in the flush water. Retract the lock ring to remove the metering head. Turn off the water supply and remove the eductor from the hose so that any remaining foam residue can be washed from the wand, metering head, and eductor.Caution: Do not back flush above 75 PSI. Rapid back flush
discharge from the wand could cause injury. The back flush push button is
pressure activated and must not be forced at pressures over 75 PSI (5 bar). 4.0 Foam SelectionActual foam concentrations vary with changes in water flow, foam concentrate temperature and viscosity. The user must verify that the concentrate’s performance is suitable for use in their application. In all cases, the manufacturer’s recommendations must be followed.Caution: Class A foam concentrates are generally less
viscous than Class B foam concentrates. Using 1% Class B foam percentage setting
to educt Class A foam, may cause the actual Class A foam percentage to be more
than 1%. 4.1 Class A Foam
4.2 Class B. Foam
4.3 Foam CompatibilityCaution: Do not mix different types of foam concentrates or foams of the same type from differentmanufacturers. Mixing of foam concentrates can cause the contents of the foam tank to gel and produce unpredictable results. Clean tank and foam passages thoroughly when changing foam types. Medium Expansion Nozzle — produces the greatest expansion ratios. It should be used on Class B fuels for vapor suppression and Class A fuels when a longer lasting insulating layer of drier foam is desired. Low Expansion Nozzle — can be used with either Class A or B foam solutions. Reach is slightly less than the smooth bore. It should be used on Class B fires for extinguishment and Class A fuels to soak the fuel with a wet foam solution. Straight Stream Nozzle — is for Class A foam solutions. Foam expansion will be negligible. It should be used where maximum reach or penetration is desired. 4.4 Foam ConsumptionThe following tables indicate the theoretical foam concentrate flow rate and the time it will take to empty a 5 gallon container of various concentrates with eductors of different ratings.
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60 GPM Eductor
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95 GPM Eductor
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125 GPM Eductor
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Per UL-162, TFT’s eductors are calibrated 15% more than the nominal rate, or half percent point, which ever is less. Therefore actual time to empty 5 gallons is less than the values in table. 5.0 Maximum Hose LayThe maximum hose lay is based on the back pressure. Pushing the foam solution thru the hose and nozzle causes back pressure on the eductor exit. If the back pressure is over 130 PSI the eductor will not work. However, when proportioning rate is no more than 1%, 140psi back pressure is acceptable.Elevation loss adds to the back pressure when the nozzle is higher than the eductor. For each foot in vertical height there is 0.4 PSI elevation loss. Warning: Do not exceed 130 PSI back pressure. Excess back pressure causes loss of foam flow resulting in risk of injury or death from an ineffective stream. Verify that adequate foam flow is established and maintained. The following table shows the reference friction loss based on water
flow, hose length and size. To calculate the back pressure, add the Inline Eductor Maximum Hose Lay and Elevation Chart |
| System Flow | Hose Size | 3%-6% Solution | Up to 1% Solution | ||||||
| 100 psi Nozzle | 75 psi Nozzle | 100 psi Nozzle | 75 psi Nozzle | ||||||
| Max. Hose Lay |
Elevation | Max. Hose Lay |
Elevation | Max. Hose Lay |
Elevation | Max. Hose Lay |
Elevation | ||
| 60 gpm | 1-1/2" | 300 ft. | 10 ft. | 600 ft. | 10 ft. | 450 ft. | 10 ft. | 800 ft. | 10 ft. |
| 100 ft. | 50 ft. | 400 ft. | 50 ft. | 250 ft. | 50 ft. | 600 ft. | 50 ft. | ||
| -- | -- | 150 ft. | 100 ft. | --- | --- | 300 ft. | 100 ft. | ||
| 1-3/4" | 450 ft. | 10 ft. | 900 ft. | 10 ft. | 700 ft. | 10 ft. | 1200 ft. | 10 ft. | |
| 150 ft. | 50 ft. | 600 ft. | 50 ft. | 400 ft. | 50 ft. | 900 ft. | 50 ft. | ||
| --- | --- | 250 ft. | 100 ft. | --- | --- | 500 ft. | 100 ft. | ||
| 95 gpm | 1-1/2" | 100 ft. | 10 ft. | 200 ft. | 10 ft. | 150 ft. | 10 ft. | 300 ft. | 10 ft. |
| --- | --- | 150 ft. | 50 ft. | 100 ft. | 50 ft. | 200 ft. | 50 ft. | ||
| --- | --- | --- | --- | --- | --- | 100 ft. | 100 ft. | ||
| 1-3/4" | 200 ft. | 10 ft. | 350 ft. | 10 ft. | 300 ft. | 10 ft. | 450 ft. | 10 ft. | |
| --- | --- | 250 ft. | 50 ft. | 150 ft. | 50 ft. | 350 ft. | 50 ft. | ||
| --- | --- | 100 ft. | 100 ft. | --- | --- | 200 ft. | 100 ft. | ||
| 125 gpm | 1-3/4" | 100 ft. | 10 ft. | 200 ft. | 10 ft. | 150 ft. | 10 ft. | 250 ft. | 10ft. |
| --- | --- | 150 ft. | 50 ft. | 100 ft. | 50 ft. | 200 ft. | 50 ft. | ||
| --- | --- | --- | --- | --- | --- | 100 ft. | 100 ft. | ||
| 2" | 200 ft. | 10 ft. | 400 ft. | 10 ft. | 350 ft. | 10 ft. | 550 ft. | 10 ft. | |
| 100 ft. | 50 ft. | 250 ft. | 50 ft. | 200 ft. | 50 ft. | 400 ft. | 50 ft. | ||
| --- | --- | 1-- ft. | 100 ft. | --- | --- | 250 ft. | 100 ft. | ||
Per UL-162, TFT’s eductors are calibrated 15% more than the nominal rate, or half percent point, which ever is less. Therefore actual time to empty 5 gallons is less than the values in table. 5.0 Maximum Hose LayThe maximum hose lay is based on the back pressure. Pushing the foam solution thru the hose and nozzle causes back pressure on the eductor exit. If the back pressure is over 130 PSI the eductor will not work. However, when proportioning rate is no more than 1%, 140psi back pressure is acceptable.Elevation loss adds to the back pressure when the nozzle is higher than the eductor. For each foot in vertical height there is 0.4 PSI elevation loss. Warning: Do not exceed 130 PSI back pressure. Excess back pressure causes loss of foam flow resulting in risk of injury or death from an ineffective stream. Verify that adequate foam flow is established and maintained. The following table shows the reference friction loss based on water flow, hose length and size. To calculate the back pressure, add the nozzle pressure, hose friction loss, and elevation pressure loss together, and make sure the sum does not exceed 130 psi. Inline Eductor Maximum Hose Lay and Elevation Chart (Metric) |
| System Flow | Hose Size | 3%-6% Solution | Up to 1% Solution | ||||||
| 100 psi Nozzle | 75 psi Nozzle | 100 psi Nozzle | 75 psi Nozzle | ||||||
| Max. Hose Lay |
Elevation | Max. Hose Lay |
Elevation | Max. Hose Lay |
Elevation | Max. Hose Lay |
Elevation | ||
| 230 l/min | 38mm | 90m | 3m | 185m | 3m | 140m | 3m | 245m | 3m |
| 30m | 15m | 120m | 15m | 75m | 15m | 185m | 15m | ||
| -- | -- | 45m | 30m | --- | --- | 90m | 30m | ||
| 45mm | 140m | 3m | 275m | 3m | 215m | 3m | 365m | 3m | |
| 45m | 15m | 185m | 15m | 120m | 15m | 275m | 15m | ||
| --- | --- | 75m | 30m | --- | --- | 150m | 30m | ||
| 360 l/min | 38mm | 30m | 3m | 60m | 3m | 45m | 3m | 90m | 3m |
| --- | --- | 45m | 15m | 30m | 15m | 60m | 15m | ||
| --- | --- | --- | --- | --- | --- | 30m | 30m | ||
| 45mm | 60m | 3m | 105m | 3m | 90m | 3m | 140m | 3m | |
| --- | --- | 75m | 15m | 45m | 15m | 105m | 15m | ||
| --- | --- | 30m | 30m | --- | --- | 60m | 30m | ||
| 475 l/min | 45mm | 30m | 3m | 60m | 3m | 45m | 3m | 75m | 3m |
| --- | --- | 45m | 15m | 30m | 15m | 60m | 15m | ||
| --- | --- | --- | --- | --- | --- | 30m | 30m | ||
| 50mm | 60m | 3m | 120m | 3m | 105m | 3m | 170m | 3m | |
| 30m | 15m | 75m | 15m | 60m | 15m | 120m | 15m | ||
| --- | --- | 30m | 30m | --- | --- | 75m | 30m | ||
| Friction loss varies with different brand hoses. Please specify the
friction loss of your own hose. The nominal flow of the eductor is the sum of water plus foam concentrate when set at 6%. The eductor should always have 200 psi at the inlet. The water flow does not change with different percentage settings, however, the inducted foam concentrate will change when the percentage setting is changed. Therefore, the total flow exiting the eductor is lower at .25% than at 6%. Lower flow rate helps reducing nozzle pressure and hose friction loss. Longer hose can be used when proportioning rate is less because less work is needed to move less concentrate. 6.0 Nozzle SelectionEductors work with any nozzle whose gallonage is equal or larger than eductors’. However, if a larger gallonage nozzle is used, the reach of nozzle and the proportioning rate of the eductor will be compromised.Fog-type nozzles have the greatest reach in the straight stream position.
The finished foam is produced as the stream projects forward, and the
greatest expansion is at the end of the stream. While straight stream gives
maximum reach, it can also splash flammable liquids if not carefully
applied. The stream impact can be softened by deflecting the stream off
nearby objects. The stream can also be trimmed to a 10-15 degree pattern
which gives good reach and creates a softer “snow-flaking” effect at the end
of the stream. Warning: The nozzle must be operated fully open to prevent excessive back pressure which will prevent foam pickup. Lack of foam can result in injury or death. The following tables list the compatibility between eductors and nozzles. NOTE: A 75 psi nozzle will result in lower nozzle pressure and shorter stream reach. UE-060 Eductor 60 GPM
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UE-095 Eductor 95 GPM
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UE-125 Eductor 125 GPM
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7.0 Trouble Shooting
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8.0 WarrantyTask Force Tips, Inc., 2800 East Evans Avenue, Valparaiso, Indiana 46383-6940 USA (“TFT”) warrants to the original purchaser of its nozzles and other equipment (“equipment”), and to anyone to whom it is transferred, that the equipment shall be free from defects in material and workmanship during the five (5) year period from the date of purchase.TFT’s obligation under this warranty is specifically limited to replacing or repairing the equipment (or its parts) which are shown by TFT’s examination to be in a defective condition attributable to TFT. To qualify for this limited warranty, the claimant must return the equipment to TFT, at 2800 East Evans Avenue, Valparaiso, Indiana 46383-6940 USA, within a reasonable time after discovery of the defect. TFT will examine the equipment. If TFT determines that there is a defect attributable to it, it will correct the problem within a reasonable time. If the equipment is covered by this limited warranty, TFT will assume the expenses of repair. If any defect attributable to TFT under this limited warranty cannot be reasonably cured by repair or replacement, TFT may elect to refund the purchase price of the equipment, less reasonable depreciation, in complete discharge of its obligations under this limited warranty. If TFT makes this election, claimant shall return the equipment to TFT free and clear of any liens and encumbrances. This is a limited warranty. The original purchaser of the equipment, any person to whom it is transferred, and any person who is an intended or unintended beneficiary of the equipment, shall not be entitled to recover from TFT any consequential or incidental damages for injury to person and/or property resulting from any defective equipment manufactured or assembled by TFT. It is agreed and understood that the price stated for the equipment is in part consideration for limiting TFT’s liability. Some states or countries do not allow the exclusion or limitation of incidental or consequential damages, so the above may not apply to you. TFT shall have no obligation under this limited warranty if the equipment is, or has been, misused or neglected (including failure to provide reasonable maintenance) or if there have been accidents to the equipment or if it has been repaired or altered by someone else. THIS IS A LIMITED EXPRESS WARRANTY ONLY. TFT EXPRESSLY DISCLAIMS WITH RESPECT TO THE EQUIPMENT ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND ALL IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE. THERE IS NO WARRANTY OF ANY NATURE MADE BY TFT BEYOND THAT STATED IN THE DOCUMENT. This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state. |
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9.0 Drawing & Parts List
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| Parts 11, 29 and 32 are flow calibrated as indicated by the number of grooves. | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Caution: Do not intermix metering heads with eductor bodies of
different flow rates. Intermixing can cause weaker or stronger foam than
expected resulting in risk of injury as the ability to control the fire is
compromised.10.0 Foam Bucket ArrangementThe foam suction hose is matched to the eductor and must not be lengthened or foam flow will be reduced resulting in weak foam. (as shown in location D). The other three locations (A, B, & C) show the recommended foam bucket arrangement.
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10.1 Foam Supply LogisticsWhen using class B foams for extinguishing burning pools of liquids a continuous foam supply is essential. Foam flow may be interrupted by not changing foam buckets quickly or by switching the metering head to OFF. Foam buckets can be difficult to move or open quickly, therefore training and planning for a continuous foam supply is recommended.Danger: Lack of foam can place operator at risk of injury or death. Establish foam flow before advancing into hazardous situations. Make sure you do not run out of foam concentrate before the task is complete. Check concentrate level periodically and keep an adequate supply on hand. 11.0 MaintenanceEductor does not need regular maintenance. However, make sure the eductor is fully cleaned after each usage. Otherwise, the foam concentrate may dry inside and around the percentage ball resulting in plugged metering orifices. Look down inside metering head and check valve to insure clean passageways. |
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